Industrial Automation

Industrial automation is an area we excel in and we provide the best services at a global standard. Our brand is known for its reliable and effective planning and we have got plenty experience in doing many overseas project. We are the leaders of Industrial automation in the international market.

Our firm does business on contract basis. Planning and professionalism are the fundamental tools that we use to create and uphold premium quality in our services. We use computerized control systems in designing and executing various facilities like industrial machinery, manufacturing lines, process environment, etc. so that the automated system bring maximum efficiency into operations. Our services include SCADA Automation services, Panel Construction Services, Turnkey PLC Automation, Power Panel Installation and Electrical Contracting Services.

We have been able to complete many high profile overseas projects successfully and have undertaken many projects in electrical design, Supervisory Control & Data Acquisition (SCADA), PLC or DCS Control, and Human Machine Interface (HMI). We also have got good experience in machine vision implementation, robot integration, instrumentation calibration and tuning. All these exposure and experience is the reason for the demand for our services throughout the globe.

Our commitment to a project being by Adhering ourselves & demanding our Suppliers to maintain the highest manufacturing standards.

At Rigmond Quantrial Automation, we are striving towards a single goal to improve our customer’s productivity with the best industrial automation solutions, reliability and services in India.

At Rigmond Quatrial Industrial Automation, we believe that success in a highly competitive market depends on continuous support of products supplied that meet the needs of our customers in India markets. Our goal is to design and manufacture products that are simple to install, easy to use and that gives you the flexibility to choose your level of investment to increase your production.

Utility Boiler's Automation Systems

Total Integrated Electrical and control system packages offered for various FBC/OFB/WHR Boiler application.
PLC Based sequential and industrial operation of FD Fan, ID fan, FW pump, Soot Blowers in an automation Fashion.
Drum level Control, Combustion control.
Three Element control, Steam Flow control.
VFD for Fans, Pocket feeder, as Energy efficient solution.
Scalable and Modular Automation solution using Rockwell Automation Integrated Architecture, which will reduce ownership cost and time.
Provides seamless communication.
Architecture for HMI/PLC/Drives etc.

Water & Waste Water Automation Systems

Total Integrated Electrical and control system packages offered for UF & RO.
PLC based sequential and safety interlocked system with seamless integration to HMI/MMI/DCS systems.
Focus on lowering of equipments, Reductions and installation time, the system enabled by using Rockwell automation.
Focus on energy efficient solution by using VFDs, Soft starter ect, for Pumps.
Use radio modems for Remote pump start/stop is from distance and Difficult domain.
Current capacity handled up to 10KL/hr.

CPG Automation Systems

Our solution will support Obtain real-time and predictive performance measures from plant operational efficiencies Benefits :

Enhance the investments in ERP Achieving Operational Excellence Increasing Supply Chain Effectiveness.
Enabling Regulatory & Trading Partner Compliance.
Impacting Sustainability Goals.
Chain through process orders and product genealogy reduce raw material inventory with real-time consumption and production messages.

Tank Form System and Pipe Line Automation

Total Integrated Electrical and control system packages offered for Airport control system.
Baggage handling systems, Tank farm facility automation, Emergency switch interface system.
State-off-the art integrated Architecture solution from Rockwell Automation used to interface process, switch gear and safety into a tightly knit integrated control system.
High end client-server (Redundant server Architecture) configuration for SCADA/TTMS SYSTEM.
Completely networked system of operation for process, switchgear and field element.

Solar Power Automation Systems

We offer a broad range of integrated control and information solutions that are fully tested and field proven to meet or exceed solar industry requirements, including :

Sun Tracking system for positioning the PV cell.
An engineered Solar Field management solution implemented using PLC and Ether Net/IP to meet the large communication demands required to dynamically manage the field inverters.
Secure Remote Access/Monitoring allows customer to monitor the energy and diagnose problems.
All type of control panel can be built with global standards, fully tested and delivered to the site for quick installation.

Energy Management Systems EMS

Avoid excess demand charges.
Lessen the impact of utility power outages.
Eliminate power factor penalties.
Reduce high harmonic content.
Automatically control on-site generation.
CCR IED system with minimal staff.
Faster data collection.
Energy Cost Reduction.
Operating Equipment Efficiency.
Usage Based Cost Accounting.
Downtime Reduction Through PQM.
Sustainable Production Initiatives.
Load Profiling, Consumption Reporting.
Demand Analysis, Shadow Billing.
Cost Allocation, Power Quality.
Electrical Distribution layout system.

Customized Electrical Control Room E-House Systems

Customized E-House solution to control and Monitor the operation of the Material handling Equipment like Stacker’s & Reclimer’s.
The Body of the E- house is designed temperature resistance Rain proof Fully Equipped with operator Drive/Move the equipment in the defined Path.
Inside the floor Contains no of cable trays to lay the power and control cable and it is covered by multiple removable metal tiles (Plates). These plates are covered by vinyl sheet and Rubber sheet are provided for shock free operation.

Chemical Plant

A chemical plant is a facility that manufactures chemicals. It is an industrial plant where chemicals are produced on a large scale basis through process such as transformation, separation, etc. These facilities have custom made apparatus and equipments that helps in the manufacturing process. Thus it is an automated facility.

These chemicals are mainly used, partially or fully, as drugs, polymers, for refineries, etc. There are various industries that use such plants. Some are pharmaceuticals, reactors, etc.

Pharmaceutical (Liquid and Powder): It is a type of chemical plant, where the manufacturers produce drugs for medication purposes. The medicine or the drug is either developed or produced, which is then marketed. The making process of every medicine is complex and requires safety and quality control. By automating the operations the manufacturer can make sure that all the requirements are met.
Reactor Control automation: The need to automate a chemical reactor is very valid these days. This arises due to large demand for output, limited time & labor force. The operations of a chemical reactor include various delicate processes. It is a game involving pressure, heat and mass and thus very dangerous. Automating the operation will help to bring higher safety, profitability and efficiency.
Ash handling automation: ash formation is by product of many reactions. Thus in a chemical plant, the large scale production will result in the formation of large amount of ash. This could be harmful for the environment. Thus ash handling is an important subject. Our company provides automation facilities for ash handling. It helps to automate operations like collection, moving, storing and proper treatment and disposal of ash.
CIP/SIP and Centrifuge: automating CIP/SIP and Centrifuge is equally important like others. It can help to save time and reduce the difficulty of the process. Also it is difficult attain perfection for such process with human hand. Automation helps in quality control and attaining better efficiency.

Pick and Place application

Pick and place is a type of equipment designed to move and place delicate items between short distances. Safety and accuracy are the two main focuses of this device. There many areas where this device is used. Some are in industries like glass making industry, bottle making industry, paint manufacturing industries, etc. Their main works include loading, unloading, moving and placing. The device is used in areas like manufacturing, warehousing and experimenting.

Glasses: Glass is a delicate item which needs careful attention at all times. Handling glass while manufacturing, moving and transporting it is very risky. The risk increases when human hands are used instead of machinery. The operations involved will be much efficient, safe and easy if the process is automated. This is one industry which can't avoid automation services.
Bottles: Bottle making and moving people also use automation services. they use these services to increase output & efficiency, and to reduce labor force & risk of damaging. The devices are used to move bottles in and around the production facility during and after its production process.
Paint Boxes: Paint boxes are heavy packages. Thus it is really difficult for the labors to carry it around. Automating such an operation helps to pick and place heavy items with ease. It also helps the enterprise to carry our higher level and amount of work within lesser amount of time.
Loading and unloading: Loading and unloading are important operations involved in every logistics and warehousing unit. Things are to moved and place all the time. If human efforts are used to do such operations, the result will produce an inefficient system. But if the operations are automated, the system becomes efficient. There will higher levels of output, easiness and cost control.

Food and Beverage

Chocolate and Biscuit process automation: taste and quality are the important ingredients for both chocolate and biscuit. Both needs to be manufactured in large volume. In other high quality products have to be manufactured in large volume and thus automation is the only method that can be implemented. Automation services helps in getting better results with little error.
Dairy plant automation: today automation services are available for most industries. Dairy plants also automate their operations to produce larger volume with lesser labour force. It also increases the hygiene level of the facility with maximum quality control over the products.
Sea food process automation: the process is related with fish and fish products. The process starts from catching to delivery. There are many operations involved. For better operation and easiness people automate these functions. Maas industrial automation caters our services these type of industries too.
Vegetable and Fruits process: today both vegetables and fruits are grown and harvested. We use latest technology to get better volume and quality of output. There are many operation related to growing, harvesting, storing and transporting of vegetables and fruits. These will be much better if we use automation services to do such works. The system will work much smoothly and efficiently.
Shop floor data logging systems: they are electronic devices helpful for database management system. In shop they help to reuse effort and time. Customers get better experience by using such facilities. Automating shop functions helps in bringing efficiency.
CIP/SIP and Centrifuge: CIP or cleaning in place is the technique used to eliminate risk of cross-contamination and SIP or Sterilization is the method to eliminate microorganisms. Centrifuge is a device for separation at minute level. All these cannot be done by human hands. But by automating such operations it becomes much easier and efficient.

Cement, Paper and Pulp

Cement is substance used for binding rocks, bricks, etc. Cement industry manufactures and markets cement which is used for construction purposes.

Paper is a material made from moist fibres which is used for writing, drawing, printing, etc. The paper industry makes papers from derivatives of cellulose pulp such as wood, rags, grasses, etc. These companies make, move and market paper.

Pulp is a raw material for making paper. It is a kind of fibrous material made from wood, grass, etc. through mechanical or chemical processes.

Like other industries automating the functions will enable the Manufacturers to minimise cost and effort, but maximise profit and output.

Roll mill automation: roll mill is a type of production and mixing facility. It is used industries like cement, paper, etc. The operations needed to be automated for attaining better efficiency.
Packing automation: packing unit is a common unit in most facilities. Its adds finishing touch and durability to the products. Thus the process is carried out with great attention and care. Automation helps to attain better result and perfection.
Production and quality automation: quality control in production is an important subject. In an age of competition, it is very difficult to sell products and services. Only high quality products will survive in the market. For that the manufacturing process has to be made quality oriented. Our company can help in doing so by automating services.

Automotive

Engine and seat assembly: this is an assembly line process where automobile parts, such as the engine and the seats, are put together and added in a particular sequence for building them to a desired design. Here, the inner parts, the engine and the seats are assembled. The entire process is carried out with the help of machinery. Automating the operations in the assembly line process helps to finish the work much faster. The level of output can be increased and only minimum labour force is required.
Body assembly and Glass fixing: like engine and the seat assembly, the body assembly and glass fixing is also an assembly line process. Automated machines work in particular sequence to build the exterior body and to fix the glass of the vehicle. This makes the process much efficient while comparing with annual assembly. There is easiness of work, and it saves time and resources.
Transmission/Gear line automation: a transmission/gear is one of the important components in a vehicle. Adding it on to a vehicle is a general but important operation. Automating this function will enable manufacturers to get things done easily and efficiently.

Welding Application

Welding is a sculptural process for joining metals or thermoplastics. It is a two stage process involving melting and cooling. The operation uses coalescence. Heat is the main character in the process. The scope and applications of welding are large. It is used for industrial purposes, for construction, aerospace, tubing, instrumentation, etc.

TIG (Tungsten Inert Gas) Welding: this is also known as Gas tungsten arc welding (GTAW). It is a type of arc welding process. The main application of TIG is in aerospace, construction (piping), tool and die. The process uses a non-consumable tungsten electrode to create the weld. The operations are carried out with in an inert shielding to protect from atmospheric containment. Such operations definitely require assistance from automation service providers.
MIG (Metal Inert Gas) Welding: MIG is also known by GMAW-Gas Metal Arc Welding or MAG- Metal Active Gas. It is another welding technique used by industries. It is usually preferred for industrial use due to its potential and complexity. MIG uses a consumable wire electrode. Automating the operations creates a less-complex and much efficient system.
Spot Welding: resistance spot welding is a technique more effective for the automobile and aerospace industry. Its method uses two pointed electrodes and the pressure principle to build weld.
Ultrasonic Welding: USW uses high frequency vibrator energy to built weld. When this energy is passed through foils, plastic, or thin metal sheets weld is created. This method is more used by the electronics and solar industry and for building the rear lights of cars

SCADA Automation Services

We provide SCADA Software for best supervision related tasks for our clients. SCADA or supervisory control and data acquisition is a software program for industrial control system. Its basic functions are monitoring and controlling processors. It is used as human machine inter-automation service. It is very helpful in controlling activities from a central point or a control room. This is an area where we had the most clients. They were more than satisfied with our services.

Automation PLC & DCS

PLC refers to Program Logic Control. A PLC is used to automate devices that do electromechanical processes. PLC controllers help to automate various operations in industries that deal with electromechanical works. We provide various types of PLCs such as the turnkey PLC automations services. It belongs to our electrical contracting wing. These are highly appreciated by the clients for its high reliability and quality. Our services in this wing include testing, supplying, and installation. All these services are available at unbeatable- cheap prices. We also provide customized services for our clients depending on their needs and specifications.

DCS control panel is another electrical contracting work that we provide. Our services are known for its timely execution and accuracy. Such automation services of us are of high demand in the market. These too are available for cheap prices.

HMI (Human Machine Interface)

It is the virtual place where the interaction between humans and machines occurs. Communication between man and machine is directly related with the effectiveness of the operation is intended to be a controlling feature. We are providing HMI devices for automation services and control systems. The products and services are of great demand in the market due its superior quality and cheapness. Moreover we deliver results within the timeframe. Our team comprises of top professionals who has more than sufficient experience in the field. Thus the efficiency of such automation services remains unparallel.